3R Recycling Inc. Helps Keep Landfills Clean of Injection Molded Plastics

3R Recycling Inc., in Avon, MA, will accept injection molded silicone baby teethers to keep them out of landfills. They have teamed up with Mello & Co., a manufacturer of the baby teethers to try to find a market for the raw materials from these baby teethers. 3R’s number 1 goal is to get them out of landfills.

According to 3R Recycling’s website, they are a plastics recycler, “specializing in purification and granulation of post-industrial and post-consumer materials.”

We love to see companies that help to promote sustainable solutions to improve our environment.

 

 

Lee’s Projects: Networking Home Automation Product

Lee Plastics assisted in the seamless transition of a networking home automation product, that was provided as an aluminum prototype, to production ready steel tooling for engineering plastics.

Let us help you bring your concept to reality.

Plastic Injection Molding Consultants in MA

Do you need help with design and engineering of an injection molded plastic product or part? At Lee Plastics, we have years of experience on our team that can provide valuable consulting advise to improve your product. At our corporate office in Massachusetts, we have both design teams and manufacturing teams at your disposal.  Let up help you turn your idea into reality.

We specialize in complex injection moldings where dimensional stability is of the utmost importance. We can analyze your designs and help point out the potential problems and also help you solve those problem.

We offer a handful of injection molding engineering services including:

  • Part / Mold design recommendation
  • Solid modeling capabilities
  • Material selection advice
  • Tooling specifications
  • Interpretation of CAE analyses

The First 3D Printing Class in School!

In New Buffalo, Michigan, high school students help build the first 3D printing classroom. Last year, students helped physics teacher, Richard Eberly write a grant for the first printer kit to 3D4EDU. Now the 3-D technology sits on almost every lab table inside Room 238.

“It allows students to design and construct anything in the way they want in lab equipment components that can be built out of plastic, so we use PLA plastic,” said Eberly. The Society of Plastic Engineers funds all of the PLA (polylactic acid) material, which printers use as “ink” to create 3-D objects.

New Bioplastic for Vehicle Exteriors

Mazda has developed a new bio plastic that can be used for exterior parts like bumpers or side panels.  This new bio plastic reduces petroleum use which helps save on carbon emissions. This new bioplastic is made by combining the bio plastic base material with additives and coloring agents. They can be dyed any color so they do not have to be painted, which also reduces emissions of organic compounds.

According to Mazda, “This material will be first used for interior parts on the Mazda MX-5, to be launched in 2015, and then exterior components of other production models.”

Get a first hand look at these new bioplastic parts atEco-Products 2014, in Tokyo, Dec 11th-13th.

Bob Kleckauskas – Winner of the Lifetime Achievement Award

Bob Kleckauskas, an immigrant kid from Southside Chicago, is the Winner of the Lifetime Achievement Award at the Society of Engineers’ 2014 Blow Molding Conference.  Bob started as a plant engineer in 1968 for Walgreen’s and was assigned the task of coming up for a solution for replacing glass shampoo bottles.  At the time, glass bottles were very hard to come by and they could not keep up with production.

“At age 26, he bought three blow molding machines and two injection presses, hired the staff and began molding bottles for Walgreen’s private label products in 1970. Soon, plastics would take over. No more dancing around broken glass shampoo bottles in the shower.” – Bill Bregar, plasticsnews.com

Read the full article about Bob Kleckauskas on plasticsnews.com

Lexus Adopts Water-assisted Injection-molded Water Pipes

For the first time, Lexus is using water assisted injection molded water pipes in their cars. The pipes are going to be the coolant pipes for the intercooler of the turbo charged engine of the Lexus NX engine. Toyoda Gosei, the manufacturer of these coolant pipes are using “in-house compounding technology to formulate appropriate grades for the application that display sufficient durability against coolants.” 

The new pipes reportedly weigh 40% less than conventional steel tubes. “The new pipes, with intricate curves, also help downsize the engine room, whereas forming conventional metal pipes into such shapes would be unworkable.”

To read more about these new injection molded water pipes, click here!

What is Antimicrobial Materials for Plastic Injection Molding?

Antimicrobial materials reduce the chance of infection significantly.  This is especially useful in medical devices molded with this material.  Healthcare acquired infections, or HAIs, are a statistic that can cause alarm in the healthcare community so it is meticulously tracked to make sure products are safe for use.

The U.S. Department of Health & Human Services launched a goal in 2011 to decrease the rate of HAIs by 40% compared to the previous years numbers, with an ultimate goal of eliminating all HAIs. Devices like in-dwelling urinary or vascular access catheters, IV components, wound dressings,  medical equipment, and implantable devices are all using antimicrobial materials in production.

The challenge is finding a way to keep the devices antimicrobial for the lifetime of the product. Silver is a widely used coating and is known to kill over 99.99% of bacteria within 24 hours of contact. It remains effective over the lifetime of the product. Newly advanced polymers are also being made with antimicrobial agents embedded in the resin itself.

Antimicrobial resins have been developed than can kill the most deadly infections, including MRSA, a most resistant and potentially deadly bacterial infection often found in hospitals.

Company Discovers How to Make Plastic Out of Air!

Newlight Technologies, a company located in Costa Mesa, CA has discovered a cost effective way to make plastic out of air.  Literally.

The plastic industry is responsible for 1.8 trillion pounds of carbon emissions every year.  This could be a way to minimize emissions and turn it into something useful.

“Here’s how it works: Carbon emissions are captured from farms, landfills, and energy facilities and are fed into a 50-foot-tall reactor at Newlight’s plant. A bundle of enzymes strips out the carbon and oxygen and rearranges them into a substance they call air carbon.” To learn more, click here for the video and article on CBS News.

Is Plastic to Blame for Apple’s iPhone 5c Flop?

When the iPhone 5c was first announced, many were excited about the new alternative to the expensive iPhone 5s.  Even though it didn’t have as many advanced features, it was $100 cheaper. Apple even made plastic a part of its appeal and advertised it as “beautifully, unapologetically plastic.”

Now, after the underwhelming success of the 5c, they are blaming it on the plastic. Former Apple ad executive Ken Segall wrote in his Observatory blog,”Clearly plastic was a big part of the iPhone 5c strategy. The launch ad was entitled Plastic Perfected. The launch video featured Jony Ive explaining that iPhone 5c was ‘unapologetically plastic.’ There was a strategic plan to head off the potential negative by boldly proclaiming it as a positive. There was some risk there, given that Samsung’s plastic Galaxy phone was often criticized for not being as substantial as iPhone.”

What do you think the reason was for the 5c’s flop? Was it the plastic? or was it because it came with less features?